How PCB Prototyping Can Help Electronic Businesses Save Big Finances?

Before going ahead and placing order for a high volume PCB for the next circuit design, it is wise on the part of electronic manufacturers and businesses to first order a prototype or a small batch of PCB. The purpose behind doing so is to make those prototypes or samples go through testing in order to detect any potential errors which may hinder or interrupt the production during the final stage.

This is what the PCB prototype method of manufacturing is all about. It tests the product beforehand to give the makers an assurance that they won’t be out of huge finances, in case something goes wrong during final phase of production and manufacturing. Any technical trouble or problems with the schematics during the end phase can cost huge finances, especially if the assembly is going to take place in-house.  That is why companies prefer to outsource prototyping to specialized companies before ordering larger volumes of circuit boards.

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Why Outsourcing is Preferred by Most of the Companies for the Designing of PCB?

In today’s time, electronic manufacturing companies prefer outsourcing the designing of PCB. There are many reasons to support this context, which are as follows:

  • Companies save on finances- If they don’t outsource, they would have to set up a research and development department and hire designing professionals for the same.
  • The service providers are professionals with years of experience in surface mount PCB design services. Therefore, the electronic company need not require understanding the norms, standards and laws associated with this area of work.
  • Designing samples go through various testing procedures that helps to make it sound feasible and of best quality standard.
  • Time utilized by electronic company in designing and preparing of PCB’s gets saved, as right from gathering of material, designing and testing of PCB all things are carried out by the outsourced PCB manufacturing company.
  • The product is checked thoroughly before it is sent to the electronic company. This helps to ensure client about the feasibility of product.
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When to go for PCB Repairing and Troubleshooting Services ?

A business entity that develops electronic gadgets may face a situation when it is forced to completely replace a particular circuit board. However, an expert SMT manufacturing and repair services provider will be able to fix and troubleshoot design schematics and give new life to the device. Below mentioned are some scenarios when PCB repair and troubleshooting service will be helpful:

Repair – Many times, a fully functional circuit may fail to work without you even knowing the reason. Contractual repair services make comparison between faulty design and original schematics to determine and troubleshoot the underlying issues. This way, businesses can get it fixed without investing big money in replacement.

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Prototyping – The Modernized Approach of Manufacturing Electronics

Contract based prototyping and testing is essential to make sure whether the investment that an electronic manufacture is going to make in a particular design is worth it or not. Local PCB manufacturing services help to test  various designs through PCB prototyping assembly and run it through various real time scenarios to determine whether to invest in that particular design or not.

In this process, there is a need of modern tools and staff highly trained in current technologies to assure that the outcome of the product is just what is the company really desires. The manufacturers make use of multiple prototypes which are basically used as a version to make sure that the designed product is sound and will be able to live up to product requirements and the purpose for which is it being designed.

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Points to Consider Before Selecting one of the PCB Manufacturing Companies

Finding the most promising PCB service provider firm can be a little difficult considering there are many firms that provide these services. However, given below are some points that must be considered before you hire one-

Certification and standards: There are a number of global standards laid down by regulatory agencies. For instance IPC association is the agency that works to maintain standards which are specific to the PCB manufacturing companies in the electronics industry. Out of all those, ISO 9001:2000 certification is a crucial one which is related directly with electronic processing, manufacturing and testing. Although certification may not guarantee the quality of work, but it certainly gives assurance.

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Guiding Principles for ‘PCB Traces’ Design

A track, trace, or also known as pathway on Process control board (PCB) is a conductive path that connects two points on the board. The pathways are imprinted from copper sheets coated on the non-conductive board surface.
These traces can be of varying widths depending upon the flow of current pass through these signal tracks.
Discussed below are some considerations when designing conducting pathways on PCBs:

  • Find out the standard width of signal traces for PCB design:There should be a balance of the standard size pathways used for the design. Elaborately, with too narrow traces, there are greater chances of short occurrence. On the other hand, too wide pathways limits the number of traces to be given in the given board area. This situation may force to add more board layers and attach them to each other for communications.
  • Determine the size for signal tracks carrying current: The conductive pathways used on printed circuit board use limited current. So they should be thin in size.

    Hopefully, these guidelines will work well for your underlying PCB design project.

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Few but Important Points to Keep in Mind During PCB Assembly

Printed circuit board is substrate containing layers of fibreglass sheet on which the conductive pathways or traces are etched.

This board is used to accumulate electronic components that support communications through these etched traces.There are number of tasks, from circuit pattern designing to etching them on board to attaching components on the substrate, to be kept in mind so reduce the PCB assembly design cost.

Mentioned below are some important things that a professional must keep in mind during printed circuit board fabrication:

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What are the Various Types of Printed Circuit Boards?

Printed circuit boards are the integral part of modern day electronic devices. They are the self-contained modules used in electronics used in various industries such as end-user products, military equipment, medical devices, telecommunications etc.

Depending on the level of complexity used to build variety of automated and semi-automated electronic components, printed circuit boards fall into three main types:

Single-sided: They are so named because these PCBs have only one layer of substrate. One side of the substrate contains all electronic components on the surface and connecting pathways on the other side.

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What Qualities Does a Good PCB Service Provider Should have?

To get top notch quality products, it’s vital to look out for a reliable service provider who can meet up your demands.

Though searching out a provider is quite a daunting task because of the availability of hoard of providers. So, in such a case, you must keep the following points in mind that would make your task easier, as well as let you know what qualities a good service provider must have:

  • A distributor always makes a note to listen to its customers first and then give his remarks.
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A Brief Account about the Components Used in a Printer Circuit Board


Printed circuit boards are the heart of any electronic machine, and each PCB is crafted as per the demands of the electronic, that is its desired functions and utility.The quality of any particular printed circuit board is determined by the quality of its components.

Here’s a detailed account of the kind of components that go into making a PCB:
There are two basic types of components:

Passive components

Capacitors and resistors are the prime example of passive PCB components. These are the components that run without a power source. They are used stabilize or limit the flow of current in the PCB.

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