When to go for PCB Repairing and Troubleshooting Services ?

A business entity that develops electronic gadgets may face a situation when it is forced to completely replace a particular circuit board. However, an expert SMT manufacturing and repair services provider will be able to fix and troubleshoot design schematics and give new life to the device. Below mentioned are some scenarios when PCB repair and troubleshooting service will be helpful:

Repair – Many times, a fully functional circuit may fail to work without you even knowing the reason. Contractual repair services make comparison between faulty design and original schematics to determine and troubleshoot the underlying issues. This way, businesses can get it fixed without investing big money in replacement.

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Some Major Differences between Surface Mounting and Through-Hole Mounting

Often known to have simplified the PCB manufacturing industry, SMT is a relatively newer and modern technique of making circuit boards. It came after through-hole method of mounting. Take a look at how PCB surface mount manufacturing is different from its predecessor.

  • Surface mount has significantly helped in resolving the space issues which was common in through-hole. Now PCB makers are able to mount dense components on a smaller surface, making the product more compact.
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Prototyping – The Modernized Approach of Manufacturing Electronics

Contract based prototyping and testing is essential to make sure whether the investment that an electronic manufacture is going to make in a particular design is worth it or not. Local PCB manufacturing services help to test  various designs through PCB prototyping assembly and run it through various real time scenarios to determine whether to invest in that particular design or not.

In this process, there is a need of modern tools and staff highly trained in current technologies to assure that the outcome of the product is just what is the company really desires. The manufacturers make use of multiple prototypes which are basically used as a version to make sure that the designed product is sound and will be able to live up to product requirements and the purpose for which is it being designed.

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Benefits of Surface Mount Manufacturing

Surface mount technology is designed to make mounting of electrical components on PCBs easy and fast. To produce the high quality printed circuit boards at reduced costs, surface mount technology needs Surface Mount Components (SMC), advanced component connecting methods, new mounting techniques, testing methods, and set of new design rules. The electronic products that are made with SMT based printed circuit boards are known as Surface Mount Devices (SMD).

Here is the list of some benefits of PCB surface mount manufacturing over through-the-hole technique of constructing PCBs:

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Exact SMT Procedure Followed by PCB Manufacturing Companies

SMT or surface mount technology is the revised, improved and a better concept derived from Through-Hole technique of PCB manufacturing. This technology has made the entire procedure of this electronic manufacturing segment more streamlined and easier. Now it no longer requires drilling of holes on the PCB to mount the components. Instead of drilling, now manufactures use a paste for mounting purpose that function as adhesives.

Although SMT technology lacked a few of the strength factors that through-hole mounting offered, but the ability that it offered to PCB manufacturing companies by allowing them to place multiple components on a small surface totally outweighed those trivial disadvantages.

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What Factors Make SMT Advantageous in Terms of PCB Designing Services?

The ability to mount the circuits on both sides of a PCB and improved compactness are the reasons that have helped SMT (surface mount technology) come up as the most preferred technology in the PCB designing and production services.

The benefit of using this technology is that the components require less space. Also every single component and device is capable of performing multiple tasks. The benefits of SMT technology can be seen both in terms of designing as well as manufacturing. Surface mount technology production has improved the efficiency of several processes, which was not possible earlier.

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Points to Consider Before Selecting one of the PCB Manufacturing Companies

Finding the most promising PCB service provider firm can be a little difficult considering there are many firms that provide these services. However, given below are some points that must be considered before you hire one-

Certification and standards: There are a number of global standards laid down by regulatory agencies. For instance IPC association is the agency that works to maintain standards which are specific to the PCB manufacturing companies in the electronics industry. Out of all those, ISO 9001:2000 certification is a crucial one which is related directly with electronic processing, manufacturing and testing. Although certification may not guarantee the quality of work, but it certainly gives assurance.

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Guiding Principles for ‘PCB Traces’ Design

A track, trace, or also known as pathway on Process control board (PCB) is a conductive path that connects two points on the board. The pathways are imprinted from copper sheets coated on the non-conductive board surface.
These traces can be of varying widths depending upon the flow of current pass through these signal tracks.
Discussed below are some considerations when designing conducting pathways on PCBs:

  • Find out the standard width of signal traces for PCB design:There should be a balance of the standard size pathways used for the design. Elaborately, with too narrow traces, there are greater chances of short occurrence. On the other hand, too wide pathways limits the number of traces to be given in the given board area. This situation may force to add more board layers and attach them to each other for communications.
  • Determine the size for signal tracks carrying current: The conductive pathways used on printed circuit board use limited current. So they should be thin in size.

    Hopefully, these guidelines will work well for your underlying PCB design project.

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Few but Important Points to Keep in Mind During PCB Assembly

Printed circuit board is substrate containing layers of fibreglass sheet on which the conductive pathways or traces are etched.

This board is used to accumulate electronic components that support communications through these etched traces.There are number of tasks, from circuit pattern designing to etching them on board to attaching components on the substrate, to be kept in mind so reduce the PCB assembly design cost.

Mentioned below are some important things that a professional must keep in mind during printed circuit board fabrication:

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What are the Various Types of Printed Circuit Boards?

Printed circuit boards are the integral part of modern day electronic devices. They are the self-contained modules used in electronics used in various industries such as end-user products, military equipment, medical devices, telecommunications etc.

Depending on the level of complexity used to build variety of automated and semi-automated electronic components, printed circuit boards fall into three main types:

Single-sided: They are so named because these PCBs have only one layer of substrate. One side of the substrate contains all electronic components on the surface and connecting pathways on the other side.

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